Engine Ceramics Header and Industrial Ceramic Coatings
Dallas, Texas 214-352-4931

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Serving Dallas, Fort Worth, Houston, Austin, San Antonio, Texas


Coating Exhaust Manifolds

Exhaust manifolds can either be a cast iron, factory-type manifold or a tube steel header typically used in performance applications, though they are becoming very common in OEM applications. There are a variety of reasons for coating an exhaust manifold header. 
#1 Corrosion protection. The manifold will live longer as well as look nicer. Whether it is for performance or show, coating an exhaust manifold is valuable to you. 
#2 The coating is a thermal barrier, thus keeping heat within the manifold or header. There are a number of benefits for this. First, by keeping heat within the manifold, you're going to accelerate the exhaust gas velocity which reduces back pressure and reduces fuel contamination due to reversion. This is a performance benefit. Second, you'll reduce the surface temperature of the manifold. This means if a person comes in contact with it, they are less likely to be burned and leave skin behind. If there is a component close to it, it will not see as much heat as it would with an uncoated manifold. In addition, not as much heat will be radiated under the hood or into the engine compartment. This reduces the under hood temperature which, again, reduces the temperature of surrounding parts, such as, alternators and starters. It also reduces the amount of heat that can be drawn in through the carburetor, which is a secondary performance benefit. There are a variety of coatings that can be used on exhaust manifolds or headers.

The most popular is our Cermakrome. This gives a near-chrome finish, tremendous corrosion protection and is an excellent thermal barrier. On the stock side, our Color-guard Cast Iron is extremely popular, especially with restorers, since it imparts an original, dark cast iron appearance rather than the lighter appearance that is more typical of a bead-blasted finish, which is not truly stock. If someone prefers a lighter appearance, they can mix our Colorguard Cast Iron with our Colorguard Aluminum to arrive at a shade they prefer. Both of these coatings have good thermal stability and are good thermal barriers. We recommend on cast iron, due to it's porosity, that a base coat of Cermakrome be put down first, then bake, then lightly sand blast, then put the color you wish on top. For tube steel headers, you can use our Cermakrome, Colorguard over a base coat, Black Satin, WBX, or WBLX. In most cases a single coating is acceptable. In extreme cases it might be advisable to use a base coat, such as our HHBK with a top coat such as Black Satin or WBX. In addition, you can put down a base coat of the HHBK, top coat it with WBX, and top coat that with our Cerma Clear, creating a glossy black finish that has very good high temperature stability.

We also manufacture an insulating base coat for performance applications where Cermakrome is desired. This is our MCS coating. This can be applied to the outside of the exhaust manifold or header, cured, lightly sand blasted, then a layer of Cermakrome applied over it, cured and polished. This will impart higher temperature capability allowing Cermakrome to be run on 9 to 1 motors, which typically have an extremely hot exhaust gas. MCS can also be used inside of a header to reduce the amount of heat that is transferred into the metal of the header itself. MCS is an extremely effective thermal barrier. Use TLHB on chrome headers to reduce blueing. The end result of a coated manifold or header will be better performance, better appearance, reduced corrosion which means long-term improvement in appearance and will reduce component and under-hood temperatures.

Contact Stan Wilder at Engine 
Ceramics by E_Mail
Contact Stan Wilder at Engine and Industrial Ceramics by Phone 214-352-4931 (Dallas Texas)
Please Leave a message if we don't catch the phone within a few rings, we'll get back to you.
Engine and Industrial Ceramics
Shipping Address
3934 Clover Lane
Dallas, TX 75220
Company Owner:
Stan Wilder




Exhaust Gas
Temp
Header Surface
Temp
Radiated Heat
(uncoated)
Radiated Heat
(coated)
Temp Drop
(Deg. F.)
1330 810 170 60 110
1340 810 170 60 110
1350 820 180 70 110
1380 830 180 70 110
1410 840 180 70 110
1420 8400 180 70 110
1440 860 190 70 120
1510 890 190 70 120
1530 930 200 80 120



Important Information regarding the care and cleaning of your ceramic coated Performance Headers. 

Engine Ceramics strives to offer the highest quality header coating available on the market today. However, high performance coatings do require care and maintenance. The following tips are suggested to insure years of service from your ceramic-coated headers. 

FIRST ENGINE RUNS

Most header coatings damage usually occurs during the first run on a new engine. When the exhaust temperatures exceed 1200 degrees for an extended period of time, the coating will turn dull. Excess exhaust temperatures are normally caused by excessively lean or excessively rich air/fuel mixtures and/or incorrect ignition timing. It is extremely important that the engine is properly set-up prior to your first engine run. It is also helpful to use a large floor fan to help cool the engine and headers for the initial start up. 

CLEANING

Stains on satin matte finish headers can usually be removed by using hot soapy water or an environmentally safe Orange Cleaner Degreaser and a soft cloth. Never use abrasive cleaners. Two or three cleanings may be required depending on the severity of the stain. 

Hi Luster Polished ceramic header finish can be cleaned in the same manner and can be polished with a non-abrasive aluminum polish. (Wax Shop, Mothers, Never Dull) 

PREVENTATIVE MAINTENANCE

When storing your car for an extended period of time, some precautions must be taken. Park the car over a large sheet of plastic or tarp. This will protect your car and headers from moisture seeping up through the floor. Wipe down and dry the headers thoroughly. Then coat the headers with WD-40 or an equivalent where the tubes are welded to the header flanges and where the tubes come in close proximity to each other (Especially where the four tubes enter into the collector). These areas are prone to rusting as the coating is unable to get between the tubes in the unexposed areas of the header. If rust occurs, it will travel into and under the coating and create a stain. When you are ready to start the car after storage, wash the WD-40 off by following the cleaning procedures